Gas compression engines

G3616 A4

G3600 A4 engines provide a wide range of power options to fit your gas compression application. G3600 A4 engines bring the highest uptime in the industry and long operating intervals between overhauls. Operators that use G3600 A4 engines in their fleet enjoy virtually no unscheduled downtime, the right power for their application, the lowest operating costs, and emissions compliance. Ideal applications for G3600 engines include centralized gathering stations, gas processing, transmissions, and storage applications. Cat G3616 A4 Gen 1 gas engine with standard ratings: 3729 bkW (5000 bhp) @ 1000 rpm and Cat G3616 A4 Gen 2 gas engines with standard ratings: 3729 bkW (5000 bhp) and uprated ratings: 4101 bkW (5500 bhp) @ 1000 rpm. NSPS site compliant capable.

Request a Quote
Have questions? Call 800.768.4200

Emissions

  • Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2010/11 with the use of an oxidation catalyst

Lean Burn Engine Technology

  • Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption

Ease of Operation

  • Includes engine mounted thermostats, compress oil cooler connections, jacket water and lube oil heater connections.

Advanced Digital Engine Management

  • ADEM4 engine management system integrates speed control, air/fuel ratio control, and ignition/detonation controls into a complete engine management system. ADEM4 has improved: user interface, display system, shutdown controls, and system diagnostics.

Gas Engine Rating Pro

  • GERP is a web-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site's altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves.https://gerp.cat.com

Product Support Offered Through Global Cat Dealer

  • More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore-failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine:
  • Internal engine component condition
  • Presence of unwanted fluids
  • Presence of combustion by-products
  • Site-specific oil change interval

Aftermarket Upgrade Kits

Over 80 Years of Engine Manufacturing Experience

  • Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products
  • Cast engine blocks, heads, cylinder liners, and flywheel housings
  • Machine critical components
  • Assemble complete engine

Website

  • For all your petroleum power requirements, visit www.cat.com/oilandgas

Enhanced Performance

Increased horsepower boosts production while optimized uptime maximizes efficiency. Extended overhaul intervals help keep operations running longer with lower service demands.

Reduced Emissions

Lower GHG, methane, and VOC output with flexible 0.3 or 0.5 g/bhp-h NOx ratings. Integrated CCV further reduces methane emissions to support cleaner, more sustainable compression.

Simplified Reliability

Unchanged footprint ensures seamless packaging integration, supported by Dealer Network offering flexible service and customizable solutions to keep your engine performing.

Engine Specifications
Maximum Rating5500 BHP
Rated Speed1000 rpm
EmissionsLean Burn: EPA NSPS Site Compliant Capable with Customer Supplied Aftertreatment, 0.3 g and 0.5 g/bhp-hr NOx
Minimum Rating5000 BHP
Compression RatioGen 1 (9.2:1) Gen 2 (7:6:1)
AspirationTurbocharged - Aftercooled
Rotation from Flywheel EndCounterclockwise
Flywheel Teeth255
Displacement20698.0 in³
Oil Change Interval5000 hours
Ignition, ProtectionElectronic, ADEM™4
Stroke11.8 in
Bore11.8 in
Length231.38 in
Width102.28 in
Height129.05 in
Weight - Dry70301 lb
Capacity for Liquids
Cooling System211.0 gal (US)
Lube Oil System - Refill351.0 gal (US)

Air Inlet System

  • Air cleaner
  • Air inlet adapter

Cooling System

  • ADEM 4
  • ANSI Class 150 6 inch Flange (inlet water connection)
  • ANSI Class 150 4 inch Flange (outlet water connection)
  • Engine driven water pump
  • Jacket Water inlet connection
  • Engine Mounted, two stage, plate-fin aftercooler
  • Jacket Water outlet regulator 88°C

Engine Rating

  • Engine rating and speed selection

Exhaust System

  • Hard Heat Shielded Exhaust manifold
  • Vertical Exhaust Outlet

Flywheel and Flywheel Housing

  • Engine Barring Device
  • SAE Standard Flywheel

Fuel System

  • ANSI Class 150 2 inch Flange ( Customer Connect)
  • Fuel Filter
  • Fuel Valve with electronically controlled fuel supply pressure
  • Gas supply and and shut-off valves — electronically controlled fuel supply pressure

General

  • Four lifting eyes
  • Paint, Caterpillar Yellow
  • Shipping Skid
  • Storage Preservation

Instrumentation

  • HMI Panel

Lube System

  • Breathers
  • Closed Crankcase Ventilation System
  • Engine-driven oil pump
  • Front and Rear oil Drains
  • Oil Cooler
  • Oil Filter
  • Oil Supply line
  • Oil Pan
  • Prelube Pump

Mounting System

  • Six mounting feet

Power Take-offs

  • Damper
  • Damper Guard

Protection Systems

  • Crankcase explosion relief valve
  • Protection Shutdown Levels

Starting System

  • Air Start Motor

Telematic System

  • Cat® Connect Technology
  • G3616 OG Gas Compression Spec Sheet
    application/pdf

Need installed dimensions with enclosure and tank? See Model Configurations