Gas compression engines

G3516J

The line of G3500 engines brings versatility, uptime, and low operating cost to your gas compression operation. They are equipped with ADEM A3 technology that enables highest performance and safety while maintaining low emissions. Ideal applications for G3500 engines include gas lift, gas gathering, and wellhead gas compression. The Cat G3516J gas engines are rated at 1029 bkW (1380 bhp) @ 1400 rpm and 1119 bkW (1500 bhp) @ 1400 rpm as well as NSPS site compliant capable with customer-provided aftertreatment.

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Engine Design

  • Proven reliability and durability
  • Ability to burn a wide spectrum of gaseous fuels
  • Robust diesel strength design prolongs life and lowers owning and operating costs
  • Broad operating speed range

Emissions

  • Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2010 with customer provided aftertreatment. 

Lean Burn Engine Technology

  • Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption.

Advanced Digital Engine Management

  • ADEM A3 control system providing integrated ignition, speed governing, protection, and controls, including detonation-sensitive variable ignition timing. ADEM A3 has improved: user interface, display system, shutdown controls, and system diagnostics.

Ease of Operation

  • 8" HMI Display
  • Commonality across gas compression platform
  • Color touchscreen
  • Set up without Cat ET/laptop   Enhanced Controls
  • Multi-rating software for customer horsepower flexibility
  • Updated engine performance maps to increase engine stability during load changes and  improved fuel tolerance and fluctuation capability
  • Maintains updated software maps for improved startability and load accuracy
  • Maintains direct NOx control feedback which optimizes engine control strategy

Full Range of Attachments

  • Large variety of factory-installed engine attachments reduces packaging time

Testing

  • Every engine is full-load tested to ensure proper engine performance.

Gas Engine Rating Pro

  • GERP is a web-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site's altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves.

Product Support Offered Through Global Cat Dealer

  • More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore- failure optionsS•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine:
  • Internal engine component condition
  • Presence of unwanted fluids
  • Presence of combustion by-products
  • Site-specific oil change interval

Over 60 Years of Gas Engine Manufacturing Experience

  • Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products.
  • Cast engine blocks, heads, cylinder liners, and flywheel housings
  • Machine critical components
  • Assemble complete engine
Engine Specifications
Rated Speed1400 rpm
EmissionsLean Burn: EPA NSPS Site Compliant Capable with Customer Supplied Aftertreatment, 0.3 g and 0.5 g/bhp-hr NOx
Minimum Rating1380 BHP
Maximum Rating1500 BHP
Displacement4211 in³
AspirationTurbocharged - 2 Stage Aftercooled
Flywheel and Flywheel HousingCounterclockwise
Oil Change Interval2000 hours
Stroke7.5 in
Bore6.7 in
CombustionLean Burn
GovernorElectronic (ADEM A3)
Lube Oil System423 L (112 gal)

Air Inlet System

  • Air inlet adapter
  • Air Cleaner

Cooling System

  • Two-stage charge air cooling system
  • Engine cooling and charge air cooling thermostats

Exhaust System

  • Exhaust manifolds
  • Exhaust Outlet
  • Exhaust elbow
  • Exhaust Weld Flange
  • Hard-shielded turbine housing and turbine in lines

Fuel System

  • Electronic fuel metering valve
  • Gas pressure regulator
  • Gas shutoff valve
  • Fuel Heater

Control System

  • 8 inch HMI Engine Control Panel
  • Interconnect harness

Lubrication System

  • Crankcase breather — top mounted
  • Oil sampling valve
  • Oil Cooler
  • Oil sampling valve
  • Turbo oil accumulator

Protection System

  • Gas shutoff valve

Power Take Offs

  • Front housing, two sided

Engine Rating

  • Hard-shielded turbine housing and turbine in lines

Need installed dimensions with enclosure and tank? See Model Configurations