D500 GC Open Set
D500 GC Open Set
D500 GC Open Set
D500 GC Open Set
Enclosure
Enclosure
Diesel generator sets

D500 GC (60 Hz)

The D500 GC diesel generator sets have been developed to meet your needs in standby applications. Producing reliable power of 500 ekW at 60 Hz, meeting ISO 8528-5 transient response requirements and built to accept 100 % rated load in one step. The engines are certified for U.S. EPA Certified for Stationary Emergency Use Only (Tier 2 or Tier 3 Nonroad Equivalent Emission Standards).

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Cat Generator Set Package

  • Cat generator set packages have been fully prototype tested
  • Accepts 100% block load in one step and meets NFPA 110 loading requirements
  • Conform to ISO 8528-5 steady state and transient response requirements

Cat Diesel Engine

  • Reliable, rugged, durable design
  • Field-proven in thousands of applications worldwide
  • Four-stroke-cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight

M-Frame Alternator

  • Superior motor starting capability minimizes need for oversizing alternator
  • Designed to match performance and output characteristics of Cat diesel engines
  • Robust Class H insulation

GCCP 1.2 Control Panel

  • User-friendly interface and navigation
  • Scalable system to meet a wide range of installation requirement
  • Expansion modules and site-specific programming for specific customer requirements

Cooling System

  • Designed to operate in standard ambient temperatures up to104°F (40°C)
  • Contact your Cat Dealer for specific ambient and altitude capabilities

Certifications

  • UL 2200 Listed
  • ULC Certification Available

One Safe Source

  • Components used in the generator set are selected based on seamless design integration to provide the optimum performance
  • The generator set is fully assembled at a Caterpillar facility following our quality guidelines
  • Each generator set package is tested before leaving the Caterpillar facility
  • Cat product support, including dealer service, parts and warranty covers the entire Cat power system

Saves up to 31% Installed Space

Requires less space for installation; more space available for on-going operations

Weighs up to 26% Less

Easier handling; less structural reinforcement required to support genset weight

Standard 105 or 130°C Alternator Temperature Rise

Meets most all specifications; ensures long alternator life

Generator Set Specifications
Standby Rating500 ekW
Frequency60 Hz
Emissions/Fuel StrategyU.S. EPA Tier 2 Certified
Voltage480 to 600 Volts
Speed1800 RPM
Duty CycleStandby
Engine Specifications
Engine ModelCat® C15 In-line 6, 4-cycle diesel
Bore5.4 in
Stroke6.8 in
Displacement928 in³
Compression Ratio16.1:1
AspirationTurbocharged Air-to-Air Aftercooled
Fuel SystemMEUI
Governor TypeADEM™A4
Generator Set Dimensions
Length - Maximum189.6 in
Width - Maximum64.2 in
Height - Minimum2034 in
Height - Maximum101.7 in
Dry Weight - Genset (minimum)8280.6 lb
Dry Weight - Genset (maximum)10346.3 lb

Air Inlet System

  • Air cleaner - Non canister, disposable
  • Turbocharger
  • Aftercooler core

Control Panel

  • GCCP 1.2

Cooling System

  • Blower fan and fan drive with guards
  • Jacket water pump, gear driven, centrifugal
  • Radiator sight gauge
  • Coolant drain valve
  • Thermostats and housing
  • Radiator, package mounted

Exhaust System

  • Exhaust manifold - dry

Fuel System

  • Engine fuel transfer pump
  • Primary fuel filter w/integral water separator and secondary filter, spin on
  • Integral tank base, 24 hours, UL142
  • Fuel cooler
  • Fuel priming pump

Generator Set

  • All protective devices and control functions simulated and checked
  • Factory tested to design specifications at full load conditions
  • Complete system designed & built at ISO 9001:2000 certified facilities

Generators and Generator Attachments

  • Easy access to AVR and terminals
  • Standard winding protection for non-harsh environments with relative humidity ? 95%
  • IP23 Protection
  • 6 Leads
  • Brushless, self-excited 2/3 pitch (600V uses Internal excitation (IE))
  • Terminal box, IP22 RHS facing, bottom cable entry
  • Voltage regulator (single phase sensing)
  • Insulation system, Class H

Governing System

  • Cat electronic governor (ADEM A4)

Lube System

  • Shallow oil pan
  • Oil filter, spin on
  • Oil drain with valve
  • Lubricating oil, CK-4 (10W-30)
  • Oil cooler
  • Oil filler and dipstick
  • Fumes disposal to front of radiator

Mounting System

  • Captive linear vibration isolators between base and engine-generator
  • Includes lifting provisions and termination points for coolant and lube oil drain lines

Protection

  • Safety shutoff - High water temperature
  • Safety shutoff - Overspeed
  • Safety shutoff - Low oil pressure

Starting/Charging System

  • 24V, 45 Amp Charging alternator
  • 24-volt electric starting motor

General

  • Lifting eyes
  • Vibration damper
  • Parts book
  • Electric Power Ratings Guide
    application/pdf
  • D500 GC, C15, 60 Hz, 500 ekWSpec Sheet
    application/pdf
  • Cat® GC Generator Set Brochure for North America
    application/pdf

Need installed dimensions with enclosure and tank? See Model Configurations